Clymer Sea-Doo Personal Watercraft Shop Manual 1997-2001
Clymer Sea-Doo Personal Watercraft 1997-2001

Sea-Doo Personal Watercraft Shop Manual, 1997-2001
Part #: W810

480 pages

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Operational checklist / Break-in / Ten-hour inspection / Lubrication / Engine oil tank / Jet pump impeller housing oil change / PTO flywheel and seal carrier lubrication / Counterbalance shaft oil / Periodic maintenance / Fuel filter / Oil injection filter / Engine drain tube / Intake grate / Impeller / Drive shaft boots and splines / Flame arrestor / Oil tank / Control cable lubrication / Tune-up / Torque cylinder head / Cylinder compression / Spark plug / Ignition timing / Idle speed / Fuel injection adjustment / Off-season storage / Specifications

CHAPTER FOUR / ENGINE
Engine rotation / Engine lubrication / Servicing engine in hull / Engine removal / Engine support and rubber mounts / Engine installation / Jet pump engine alignment / Exhaust pipes and manifold / Engine top end / Cylinders / Piston, pin and rings / Crankcase and crankshaft / Rotary valve and shaft / Air compressor / PTO flywheel / Specifications

CHAPTER FIVE / DRIVE SYSTEM
Jet pump / Jet pump installation / Drive shaft boot and floating seal / Mid-bearing / Variable trim system / Reverse system / Specifications

CHAPTER SIX / FUEL SYSTEM CARBURETED
Fuel system identification / Air intake silencer and flame arrester / Carburetor / Carburetor pressure testing / Fuel tank / Fuel valve / Fuel pickup and sensor / Fuel system pressure test / Specifications

CHAPTER SEVEN / FUEL INJECTION SYSTEM
Fuel system identification / Air silencer and flame arrester / Throttle body / Fuel injection system sensors / Fuel rail and fuel injectors / Air/fuel/rail, regulators and injections / Fuel pressure regulator / Fuel tank / Fuel pump and sensor / Air compressor / Fuel system pressurization / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Electric starting system / Flywheel and stator plate / Flywheel and stator / Magneto housing / Electrical junction boxes and MPEM modules / Switches / Fuel level sensor / LCD fuel gauge / Oil level sensor / Speedometer and speed sensor / Tachometer / Variable trim system gauge VTS / Information center / Fuses / Wiring diagrams / Specifications

CHAPTER NINE / OIL INJECTION SYSTEM
System components / Oil pump service / Component replacement / Oil pump / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system operation / Cooling system identification / Hose and hose fitting replacements / Hose clamps / Engine drain hose / Cooling system flushing / Water flow regulator valve / Specifications

CHAPTER ELEVEN / STEERING SYSTEM
Handlebar grips / Handlebar cover / Steering stem / Steering cable replacement / Handlebar alignment / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1997 1998 1999 2000 2001 GS
1997 1998 1999 2000 2001 GSI
1997 1998 1999 2000 2001 GSX
1997 1998 1999 2000 2001 GSX Limited
1997 1998 1999 2000 2001 GSX RFI
1997 1998 1999 2000 2001 GTI
1997 1998 1999 2000 2001 GTS
1997 1998 1999 2000 2001 GTX
1997 1998 1999 2000 2001 GTX DI
1997 1998 1999 2000 2001 GTX Limited
1997 1998 1999 2000 2001 GTX RFI
1997 1998 1999 2000 2001 HX
1997 1998 1999 2000 2001 LRV
1997 1998 1999 2000 2001 RX
1997 1998 1999 2000 2001 RX DI
1997 1998 1999 2000 2001 SP
1997 1998 1999 2000 2001 SPX
1997 1998 1999 2000 2001 XP
1997 1998 1999 2000 2001 XP Limited

Manufacturer Part Number: W810