Clymer Yanmar Diesel Inboard Shop Manual - One, Two & Three Cylinder Engines 1980-2009
Clymer Yanmar Diesel Inboard 1,2 & 3 Cylinder 1980-2009

Clymer Yanmar Diesel Inboard Shop Manual One, Two and Three Cylinder Engines 1980-2009
Part #: B800-2

248 pages

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Parts replacement / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Basic hand tools / Precision measuring tools / Mechanic's tips / Bearing replacement / Seals

CHAPTER TWO / TROUBLESHOOTING
Starting system / Charging system / Charging system tests / Fuel system / Cooling system / Engine exhaust smoke / Engine noises / Engine troubleshooting / Cooling system / Lubrication system

CHAPTER THREE / OPERATION, LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel requirements / Preoperational checks / Starting checklist / Stopping the engine / Emergency engine stopping / Post-operational checks / Engine maintenance and lubrication / Cooling system / Battery / Engine tune-up / Transmission

CHAPTER FOUR / LAY-UP AND FITTING OUT
Lay-up / Cooling system draining / Fitting out

CHAPTER FIVE / SINGLE-CYLINDER ENGINES
Diesel engine fundamentals / Engine serial number and code / Replacement parts / Engine removal precautions / Valve cover / Breather assembly / Decompression mechanism / Cylinder head / Rocker shaft assembly / Valves and valve seats / Push rods / Piston/connecting rod assembly / Timing gearcase / Lubrication system / Flywheel / Drive disc / Crankshaft / Main bearings / Camshaft / Cylinder block

CHAPTER SIX / MULTICYLINDER ENGINES
Engine serial number and code / Replacement parts / Engine / Valve cover / Breather assembly / Decompression mechanism / Exhaust manifold / Cylinder head / Rocker shaft assembly / Valves and valve seats / Push rods / Piston/connecting rod assembly / Timing gearcase / Lubrication system / Flywheel / Drive disc / Crankshaft / Main bearings / Camshaft / Cylinder block

CHAPTER SEVEN / FUEL INJECTION AND GOVERNOR SYSTEMS
Fuel injection fundamentals / Fuel injection system bleeding / Fuel injection timing / Fuel injector / Fuel injection pump / Fuel transfer pump / Fuel lines / Governor system

CHAPTER EIGHT / COOLING SYSTEM
Cooling systems / Thermostat / Hose replacement / Drive belts / Seawater pump / Freshwater pump / Freshwater cooling system maintenance / Seawater cooling system maintenance

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Electrical protection / Charging system / Starting system / Switches / Senders / Warning lamps / Alarm buzzer / Tachometer

CHAPTER TEN / TRANSMISSION--KM SERIES
Operation / Removal/installation / Overhaul / Reassembly / Bearing adjustment / Drive disc

CHAPTER ELEVEN / TRANSMISSION--KBW SERIES
Operation / Removal/installation / Overhaul / Bearing adjustment / Drive disc

INDEX

WIRING DIAGRAMS

Models covered:
1980 1981 1982 1983 YANMAR 1GM
1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 YANMAR 1GM10
1980 1981 1982 1983 YANMAR 2GM
1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 YANMAR 2GM20
1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 YANMAR 2GM20F
1980 1981 1982 1983 YANMAR 2GMF
1980 1981 1982 1983 YANMAR 3GM
1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 YANMAR 3GM30
1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 YANMAR 3GM30F
1980 1981 1982 1983 YANMAR 3GMD
1980 1981 1982 1983 YANMAR 3GMF
1980 1981 1982 1983 YANMAR 3HM
1984 1985 1986 1987 1988 1989 1990 1991 1992 YANMAR 3HM35
1984 1985 1986 1987 1988 1989 1990 1991 1992 YANMAR 3HM35F
1980 1981 1982 1983 YANMAR 3HMF

Manufacturer Part Number: B800-2